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Operator’s Manual
CompuCarve System
Model Number: 133.217540
Please save this manual for future reference.
CAUTION: Read and follow all Safety
Rules and Operating Instructions before
using this product.
Sears, Roebuck and Co.,
Hoffman Estates, IL 60179
Warranty
Specifications
Safety
Setup
Features
Operation
Maintenance
Tips
Troubleshooting
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Strany 1 - CompuCarve™ System

Operator’s Manual CompuCarve™ System Model Number: 133.217540 Please save this manual for future reference. CAUT

Strany 2 - Introduction

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 9Unpacking the CompuCarve Machine Items included with the CompuCarve System A) Com

Strany 3 - Table of Contents

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 10 Unpacking and Setting Up the CompuCarve System 1. Remove the top packaging foa

Strany 4 - Specifications

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 11 6. Prepare cutting bits: The 1/16” Tapered carving Bit and the 1/8” Cutting

Strany 5

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 12Hardware Features The key features of the CompuCarve multi-purpose tool and their

Strany 6

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 13Board Edge Sensor Top Compression Rollers HARDWARE FEATURES (cont.)

Strany 7

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 14HARDWARE FEATURES (cont.) FIGURE 13:

Strany 8 - Storing the Machine

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 15Operation Using the CompuCarve System Before the CompuCarve can begin to functi

Strany 9 - Glossary

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 16Navigating the Menus Via the Keypad and LCD For input and display of information

Strany 10

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 17Keypad Data Entry When a menu option asks for numerical data, such as length or d

Strany 11

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 18WARNING: From the standpoint of safety, machine longevity, and output quality, it

Strany 12 - FLEXSHAFT

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 i Introduction The CompuCarve™ System, with its computer-controlled 3D carving and

Strany 13 - Hardware Features

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 19 If there is a significant crown to the board, place the highest point of the crow

Strany 14 - HARDWARE FEATURES (cont.)

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 20Measuring a Board The Measure Board function allows the user to measure the width

Strany 15

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 21 Carving a Project A project is a set of related design elements (patterns or fig

Strany 16 - Operation

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 22Inserting a Board Proper installation of the workpiece is critical to the perform

Strany 17

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 23 6. At this point it is critical to assure that the work

Strany 18 - Built-In Functions

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 24Locking Lever In Locked Position (Out Position) The clutch is intended to load the

Strany 19 - Jointing and Squaring

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 25Workpiece Preparation Before carving can begin a number of menu prompts and machi

Strany 20 - Routing an Edge

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 26If possible, measure the workpiece to carve before starting the project layout in

Strany 21 - Configuration Menu Options

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 27Jogging the Cutting Truck As described above, the machine offers several options

Strany 22 - Carving a Project

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 28When Auto-Jig is selected, the machine will prompt for a workpiece that is slightl

Strany 23 - Inserting a Board

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 ii Table of Contents INTRODUCTION...

Strany 24 - INSERTION DETAILS

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 29Bit Adapter Assembly The CompuCarve utilizes a patented quick release chuck syst

Strany 25 - (Out Position)

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 30Proper Bit Installation Into the Bit Adapter 1/2" Adapter Style – Assemble

Strany 26 - Workpiece Preparation

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 31CarveWright Approved Bits A B C D E

Strany 27

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 32Cocking the Quick Release Chuck The quick release chuck must be cocked in order t

Strany 28 - Auto Jigging Function

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 33LiftSlideBit Assembly Removal To remove a bit quickly, a thumb should be placed on

Strany 29 - Cutting Bits

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 34Care and Maintenance The CompuCarve is a precision machine tool. With proper car

Strany 30 - Bit Adapter Assembly

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 35o The patented quick release chuck’s operation can be affected by rust. Surface r

Strany 31 - OSITION FOR ¼” BALL NOSE BIT

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 36General Tips and Helpful Reminders MAXIMUM CUT DEPTH for any operation is 1.0 inc

Strany 32 - CarveWright Approved Bits

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 37 WHEN CARVING IN PLASTIC, there are several issues to keep in mind. Carving plast

Strany 33 - Bit Assembly Installation

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 38 BEFORE STARTING, note the orientation of the project as viewed on the computer sc

Strany 34 - Bit Assembly Removal

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 3Specifications Package Size……………………………………… ….28.5” Long x 20.25” Wide x 18” Deep

Strany 35 - Care and Maintenance

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 39Board Edge Sensor Top Compression Rollers Troubleshooting WARNING: Always unplug

Strany 36

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 40 • Troubleshooting the Board Sensor If the board sensor error cannot be resolved

Strany 37

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 41 • Calibrating Machine Offsets: The "Calibrate Offsets" function is a

Strany 38

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 42HeadTop Compression Rollers Checking the head pressure is ver

Strany 39

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 43• Please Check Board Errors: This prompt is shown when the board-tracking sensor

Strany 40 - Troubleshooting

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 44Checking The Machine’s Onboard Sensors The status of each of the machine’s onboar

Strany 41

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 45Z Position State – Numerical Value (0.000) The Z position sensor monitors the rela

Strany 42

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 4Safety CAUTION: Read and follow all Safety Rules and Operating Instructions befo

Strany 43

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 5• DO NOT USE IN DANGEROUS ENVIRONMENT. Do not use power tools near gasoline or ot

Strany 44

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 6• KEEP HANDS AWAY FROM CUTTING AREA. When the machine is running, never reach und

Strany 45

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 7To reduce exposure to these chemicals: • Work in a well ventilated area • Work wi

Strany 46

Sears, Roebuck and Co. CompuCarve™ System (Rev 1.18) 04/23/07 8Glossary Bevel Cut - A cut made across a workpiece that results in an angle other

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