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IIIIIIIII I
2-170701
I [11 II ........
I II II - --_
l
Sears
k ............. . ......
owners
manual
MODEL NO.
161.210400
Caution:
Read Rules For
Safe Operation
and Complete
Operating Test
Procedures
Carefully
............ ........ . .....
PRINTED iN U.S.A.
.;_(/ )-
CRRFTSHRN
ENGINE ANALYZER
FOR 12& 24 VOLT SYSTEMS
. OPERATING INSTRUCTIONS
SAFETY RULES
TUNE- UP PROCEDURES
REPAIR PARTS
,, ,,,, , ,, ,,,,,, , ,I .......... ' I I II Illl 11 IIIIIII IIII 11
SEARS, ROEBUCK AND CO. U.S.A.
CHICAGO, ILLINOIS 6068.4 ......
2-17070_
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1 2 3 4 5 6 ... 63 64

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Strany 1 - CRRFTSHRN

IIIIIIIII I2-170701I [11 II ...I II II - --_lSearsk ... . ...ownersmanualMODEL NO.161.210400Caution:Read Rules ForSafe Operationand

Strany 2

Test Number 1--Startin_ and Crank ing_Vg.!tage,I. Place function switch in the VOLTS position. Engine must be disabledto prevent Starting for this tes

Strany 3 - FULL 1 YEAR WARRANTY

Page 9CLOSE STARTERSHUNT FORSTARTER AMPSOPEN FORCHARGINGAMPSBLACKvREDTO GROUNDON ENGINENUTS MUSTBE TIGHTENED WITHA WRENCH.TIGH!v THIS SCREWSTARTERAND

Strany 4 - READ CAREFULLY

va_ iu7, Remove and clean battery terminals and cable terminals in a warmwater solution with baking soda to dissolve corrosion, Tighten nutson starter

Strany 5 - DESCRIPTION

Page 11DEFECTACTIONA. High resistance in the groundcircuitClean and tighten all groundconnectionsB. Regulator set too highAdjust to the proper setting

Strany 6 - Function Selector

Page 12CHARGING ot_,r_VAM ,s gillFIGURE 13NOTE: If the AMPS indicates belowzero (left) during CHARGING orSTARTING, reverse the leads asshown,Caution:

Strany 7 - TEST LEADS

i'_e 13"B" CIRCUIT ( External Voltage Regulator)FIGURE 18... II II]llllllnll I IIIIIII

Strany 8

ru_E _I. Be sure the shunts are tightly secured to the Battery Amps Adaptoras shown in Key No. I Page 5 , and the Function Selector Switch isplaced in

Strany 9 - AMPS_.__

Page 15With the engine running, carefully open the starter shunt as shownin Key 10 on page 6 . Observe the current (amps) reading on the0-100 Amps sca

Strany 10

Page 16Test Number 9--Ohms Test1. The ohmmeter test is powered by an internal 9 volt battery. Nozero calibration is required by the operator. Place Fu

Strany 11

Page 176. BATTERY REPLACEMENT. When the g volt battery is low, the meter willnot read full scale with the clips open. Replace the battery toobtain acc

Strany 12

TOT NumldTEST lll!lii(lT[S? _UHO_X!£ST llli_l?_ST liilli_lTEst m, ilIlTEST _U_ERtEPt.ACfi,I_R(ILAc[,MENI34€-*Lo_ v_XAG[ OnOPT(STS ...

Strany 13 - ALTERNATOR

See steps 1-7 TestNumberg--OhmsTest for Ohmmeter useROTOR AND STATOR TESTS ON OHMS X 1000 POSITIONRotor--The alternator rotor may be tested for open o

Strany 14 - AM ,s gill

Page 1_3_4.Turn the vehicle's Ignition Switch (key) to the "ON" or "RUN" positiononly. Do not start the engine.Read the analy

Strany 15 - Di,conoe=t/ __./7,_

Page 20Test Number 12--Breaker Point ResistanceNOTE; This test does not apply to Electronic ignition systems.NOTE: Remove the distributor cap before t

Strany 16

Page 21T.estNumber 13--Dwell Adjustment--Breaker Point S#s##m.s1. Rotate the Function Selector Switch to the dwell position.2. Consult your vehicle se

Strany 17

Page Z2NOTE:Disconnect omd plug the vacuum advancellne from the disfr;butor. If the vehicleis equipped with an advance-retard sole-t_o;d, disconnecf t

Strany 18

Page 23NOTE; It is important to recheck the ignition timing every time the dwell isadjusted. A one degree change in dwell causes a one degree change i

Strany 19 - Initial Connection

T_estNumbeF !4-_DwelI Variation TestRepeat Test Number 13, Steps i-4NOTE: This test does not apply to transistorized ignition systems (exceptthose typ

Strany 20

Test Number IS--Dwell Anqle--Electronic!gn!t!qnSystems(Electronic Solid State or Transistor Ignition Systems)General--Due to the vast array of electro

Strany 21

vage ZbOn 1975 and later Ford electronic ignition systems, connect the GREENcllp from the Craftsman Engine Analyzer to the wire terminal on the TACHsi

Strany 22

Page 27General Motors--On General Motors cars with 4-cylinder and in-line 6-cylinder enginesand separate ignition coil, connect the GREEN clip from th

Strany 23 - DISTRIBUTOR

IMPORTANTThe information in thls manual will serve as a generaJ gulde for enginetune-up and charging systemtests and adlustments.CONSULT THE VEHICLE S

Strany 24

Page 28Ford / Chrysler / American Motorsi. Connect the test leads from the Craftsman Engine Analyzer as shownin Figure 29or 30 as appropriate to the v

Strany 25 - // 'w°°

, use _TestNumberi6--initia] ignition TimingThis test should be made following any dwell adjustments as the pointsetting controls the basic ignition t

Strany 26

BATTERY POST ADAPTER CONN-ECTIONS FOR STARTING ENGINEFIGURE 34... '... II1[I fl[ [[[[ [[[[I I J[lll rr

Strany 27

rage _RECONNECT FOR VACUUMADVANCE TESTFIGURE 39Bu ElectronicMany of today's modern vehicles use sophisticated computer controlledspark advance sy

Strany 28

Page 3ZTest Number IB--Carburetor Adjustmentr-M_xture (Atr_Fue!_Ratia_I. Rotate the Function Selector Switch to the RPM position. Slide theRange switc

Strany 29

Pege 33T_},t Number_!9--CarburetorAdjustment--Curb idle Speed2.Rotate the Function Selector Switch to the RPM position. Slide theRange Switch to the L

Strany 30

Page 34Test Number 21 and 22-_Fast !dle and Automatic Choke AdjustmentThe purpose of the fast idle function is to maintain proper enginespeed during c

Strany 31 - Ao Mechanical

D=._ 35Test Number 23--Ignition CoilRefer to Test Number 9--OhmsTest (sections I-7) for Ohmmeter use.IGNITION COIL PRIMARY RESISTANCE TESTI. Set the R

Strany 32

COILSECONDARYRESISTANCEONOHMSX 1000 POSITIONFIGURE43I. Remove the high tension lead from the coil tower, Be sure the ignitionswitch is OFF.2, Connect

Strany 33 - Bu Electronic

rdge JlTest Number 24--Ignition CablesRefer to Test Number 9--OhmsTest (sections 1-7) for Ohmmeter use.IGNITION CABLE TESTStandard ignition cable is N

Strany 34

WageRULES FOR SAFE AUTOMOTIVE TESTINGREAD CAREFULLY2_3_e,BeRead this Owner's Manual and theseRules for Safe Automotive Testing core-fully. Fa_iur

Strany 35

Page38Te__..t.Numbe.r...25._.Ba.]].ast, ..Res.!sto rRefer to Test Number 9--Ohms Test (sections 1-7) for Ohmmeter use.The purpose of the ballast resi

Strany 36

Hage ._J4. If the meter reads _ , (right hand side of the scale) theballast resistor is open and must be replaced.BLACKCHRYSLER _,REGULARBALLAST --.5

Strany 37

Page 40ELECTRONIC IGNITION SYSTEMSThe following ten pages are devoted to the four basic Electronic IgnitionSystems as used by American Motors, Chrysle

Strany 38 - FIGURE43

GENERAL MOTORS HIGH ENERGY IGNITION-- DISABLING PROCEDURESPage 41When performing Charging System teals on General Motors vehicles equipped withHigh En

Strany 39 - FIGURE 44

Page 42,Tes_tNumber 27POS,-,,_COIL -TERMINALHIGH TENSIONITPUT TERMINALELECTRONICMODt LEIGNITIONSWITCHCOILCOILTERMINALGROUNDBLACKNEG4 POS12 VOLTBATTERY

Strany 40 - PROCEDURE

Page 43Number 27ContinuedAMERICAN MOTORS ELECTRONIC IGNITION COMPONENTS_,s ¸ - =±- , ,,111 ... :...

Strany 41 - Hage ._J

Page 44NEGPOSIGNITIONSWITCHI2 V, BATTERYGROUNDCOMP. RESISTORSIDENOTE LOCATION:HDUALBALL._STAUXI LIARYRESISTOR SIDEELECTRONICCONTROL UNITCOILFIGURE 47I

Strany 42

CHRYSLER ELECTRONIC IGNITION COMPONENTSISELECTOR CLIP CONNECTIONS TEST PROCEOURETEST KNOBPQS_TION R{O J BLACK AND RESULTSRemQve the High Tet_slor_ Wir

Strany 43

Page 4(_O1L CONNECTORTO "DEC" TERMINAL(DISTRIBUTOR ELEC-TRONIC CONTROLYELLOWIGNITIONSWITCH12 V.BATTERYGROUNDD.E,C. MODULETO "BAT"T

Strany 44 - POS,-,,_

Test Number 29 ContinuedFORD ELECTRONIC IGNITION COMPONENTSSELECTORKNOBPOSITION16 VOLTSOHMS 9x_4BAT,Te_r_i_alOHMS 4x 1000 CollBAT,Termir_l216 VOLTS B_

Strany 45 - Continued

_ge JDESCRIPTIONFRONT PANEL AND CONTROLSFIGURE II •e.4_eMETER. Provides following scales-Low Ohms X 1, 0 to 1,000 Ohms (10Ohms center scale), HI Ohms

Strany 46 - NOTE LOCATION

Page 48Test Number 30PINK LEADDISTRIBUTOR CAPIGNITIONSWITCH12 V BATTERYNEG.POS.HiGH TENSIONOUTPUTCONDENSER IS USED ONLYFOR RADIO INTERFERENCESUPRESSIO

Strany 47

_S!: Number _3Q,,Continued• _w. -t,_DELCO HEI IGNITION COMPONENTS-SYSTEMS WITH COIL IN DISTRIBUTOR CAPS LECTC ...TESTPROCEOU

Strany 48 - IGNITION SYSTEM

Page 50Test Number 31IGNITION SWITCHIGNITION SWITCHFEED TERMINALPOS.COiL CONNECTORNEG'HIGH TENSIONOUTPUT TERMINALLHOUSINGHARNESSGROUNDFIGURE 50CO

Strany 49 - Test Number 29 Continued

Test Number 31 ContinuedDELCO HEi IGNITION COMPONENTS-SYSTEMS WITH SEPARATE COILrage b_TESTA BatteryState ofChargeSELECTaRKNOBPOSITION216 VOLTS l_tter

Strany 50

Page 52Introduced in 1978 on a limited number of California mandated emission-controlled engines, the C-4 System is now standard equipment on most oft

Strany 51 - Conttnully

Page53ENGINE CONDITIONDWELLMETERREADINGSI. Start Mode (cranking) 0 o.Warm engine operation at idleor part-throttle with constantengine speed. See Note

Strany 52

Page 54I. Insert the BLACK test lead p]ug into the BLACK "OTHER TESTS,'socket.2. Connect the BLACK clip to a clean connection on the engine

Strany 53 - Test Number 31 Continued

vage _Test Number 34A--Puse TestsAutomotive fuses can be tested as follows:Connect the BLACK clip from the analyzer's voltmeter lead to a good gr

Strany 54 - CONNECTIONS:

Paqe 56Test Number 34B--HornI,2.Set the Function Selector Switch to the VOLTS position,Using the ALL OTHER TESTS leads, connect RED lead to the termin

Strany 55 - ADAYTOR PLUG CONNECTOR

PageTest Number 34C--Low Volt.ageIJropTestsin addition to the POINT RESISTANCE test described on page 20, thisposition can be used to test the vehicle

Strany 56 - FIGURE52

Function SelectorAlternator RPM InducttveTachm m DVolts__, wellPoints m _ OhmsFUNCTION SELECTOR SWITCH POSITIONSFIGURE 2mPOINTS. 3.2 Volt Lo scale-pro

Strany 57

Page 5BWith the increased sophistication of today's emission control systems,many more solenoids are used than ever before. Air injection, EGR Ac

Strany 58 - TEST RESULTS

Page 5!The Rear Window Defroster Grid can be checked quite easily with yourCraftsman Analyzer. You will use either the VOLTMETER, 0-16 VOLTS, orthe OH

Strany 59

Ilulul)C_i(_...!i¸,Ji-

Strany 60

TABLE iKey No. Part No. DescHptlon1 290-102 Nut s 3/8-322 450-132 Knob, Selector3 210-105 Washer, Flat 3/84 450-130 Glamor Cap5 STD610605 Screwe Self

Strany 61

ownersmanualMODEL NO.161.210400HOW TO ORDERREPAIRPARTSi r r Ir M. i r r lint I nl ...ENGINEANALYZERNow that you have purc

Strany 62

I.2_.d5_IGNITION JKITACCESSORIESFIGURE 3BATTERY POST ADAPTER. Used inelectrical systems tests with i00 Ampand 400 Amp shunts.SIDE MOUNT ADAPTER. Used

Strany 63

v_,a_,.,/l_ll_lr'1_,. I IUI_I_'.'_ run r-t_l_C.lll_iL I r..,.._ t OBREAKER POINT CONVENTIONAL IGNITION SYSTEMSI,, METER ZERO ADJUSTER.

Strany 64 - ANALYZER

CONNECTIONS FOR ENGINE TESTSELECTRONIC IGNITION SYSTEMSConnect test leads as instructed onprevious page for BREAKER POINTsystemsand as illustrated bel

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